A Flame Amplifier Manufacturer In Mumbai Supplies Precision & Safety

A flame amplifier is a specific kind of electronic device used to detect and intensify signals from a flame sensor used in different industrial combustion systems. A Flame Amplifier Manufacturer in Mumbai produces all such devices that have high demands in industrial boilers and burners along with combustion systems. Considering the safety and proficiency, flame amplifiers are a vital element of BMS (Burner Management Systems). They are built with a technology that allows them to work with other flame detectors like ionization sensors. Hence, their use can prevent all unsafe conditions such as misfires or fuel leaks.

How Does A Flame Amplifier Work?

A flame amplifier works with a flame sensor. The sensor sends signals to the amplifier, which then detects and analyzes them to determine if there is any presence of flame in the combustion system. So, it has a major contribution to the safe operation of the burner.

How it works, is step-wise listed below

Step 1: Flame Detection

The primary task is of a flame sensor. It may be an ionization probe or an Infrared, which finds out if there is a flame present inside. Depending on the ionized particles, or light or heat of the flame, it generates a weak electrical signal.

Step 2: Signal Amplification

The flame amplifier reads the signal by filtering out noise. It needs to make an accurate flame detection.

Step 3: Signal Analysis

The flame amplifier confirms if any flame is present there. For a stable flame, the amplifier allows the burner to run by sending a signal, but if there is no flame, it activates a safety shutdown.

Types of Flame Amplifiers

Depending on the types of flame sensors, a flame amplifier manufacturer in Mumbai produces different varieties of amplifiers based on the technology of signal processing. The main types of amplifiers are listed below:



UV Flame Amplifier

It is a fast flame detector. It amplifies the Ultraviolet (UV) signal emitted by flames and filters noise for accurate detection. It is highly used in industry boilers, gas burners and furnace.


IR Flame Amplifier

It can detect flame under low-visibility conditions. When flame emits an infrared signal, it amplifies that. It is best used in oil-fired burners and in those applications that cannot rely on UV detection.


Ionization Amplifiers

It works using flame rods. It uses a direct connection between the probe and flame for detecting the electrical conductivity and provides consistent flame detection. It is used in the gas-fire burners of industrial and residential applications, industrial ovens and HVAC systems.

Multi-sensor flame amplifiers

It works individually or in combination with ionization, infrared and ultraviolet sensors. It can simultaneously process multiple signals from the flame sensors. For greater accuracy in flame detection, it can spontaneously switch between infrared and ultraviolet amplifiers. Its best use is in the petrochemical industries, power plants and complex combustion systems.

Any reputed flame amplifier manufacturer in Mumbai provides high-quality amplifiers, which are efficient in handling safe combustion in several commercial and industrial applications. For residential or commercial use, to have a better understanding of your purchase, talk to the manufacturers about the working of flame sensors first.